Automatic Unstacking and Loading System

Through camera photography, the spatial coordinates of the material tray are obtained by the vision system, guiding the robot to automatically move and pick up full trays for unstacking and automatically grab empty trays for stacking and palletizing. After the full trays of bottles are output, they are photographed again by the camera, and the vision system automatically extracts feature points to automatically count the quantity. This achieves unmanned operations including automatic unstacking of full trays, automatic transfer and output of full trays, automatic counting, and automatic stacking and palletizing of empty trays.

Application

 

To unstack and count bottles such as capped and flat-surfaced vial bottles, oral liquid bottles, and eye drop bottles, as well as to detect the number of bottles on pallets.

 

Function Design

 

  1. 2D camera detects and positions for the robot to automatically unstack and pick up trays.
  2. Material trays are placed in a pneumatic clamping mechanism for clamping and positioning.
  3. The robot automatically picks up bottles from the trays and places them onto the feed conveyor belt.
  4. The robot picks up empty trays and stacks them at a designated position.
  5. 2D camera takes photos to detect the number of bottles on each tray on the feed conveyor belt.

 

Functional Features

 

  • Compact and rational overall layout, requiring minimal space.
  • The process is a closed loop that includes automatic unstacking, bottle unloading and feeding, and automatic stacking of empty trays, saving time and effort.
  • Accurate and efficient counting using 2D camera detection and photography.
  • Uses sponge suction cups to adapt to various bottle shapes and sizes, avoiding the need for frequent replacement of gripper jaws and fixtures.
  • Utilizes first-tier international brand electrical components to ensure stable and reliable performance.
  • Combines safety fences and safety light curtains to ensure operational safety.

  

Technical Parameter

 

Device Model

SR-205

Scope of Application

Automatic de-palletizing, loading, counting, and palletizing of plastic bottles

Conveying Speed

3-25m/min

Feeding Speed

1 small tray/min

Operating Pressure

≥0.6Mpa

Power Supply and Power

380VAC 50/60HZ 12KW

Dimensions

L4400*W3060*H2300mm