You might be familiar with the term "light inspection machine," but how much do you really know about its related knowledge? Let's start with an introduction to the automatic bottle inspection machine, a type of detection equipment widely used on packaging production lines to ensure medication safety. It is characterized by high precision and speed, efficiently removing defective products to prevent medication accidents. An automatic bottle inspection machine typically consists of several parts, including the inspection box, inspection table, inspection instrument, and computer display screen, and is mainly used for the inspection of glass bottle after liquid filling and packaging.
So, what is the working principle of the automatic bottle inspection machine? Its application range is extensive, primarily suitable for industries such as pharmaceuticals, alcohol, and beverages. It can be used for quality control of ampoules, vials, oral liquids, and other lyophilized products. But how does its detection principle work?
Based on the principle of visual inspection, the machine uses industrial cameras to capture images and process them into sequential images, which are then fed into a computer for further processing. The software algorithm determines whether the product has any quality issues, such as visible foreign matter or impurities. If any are detected, an alarm is triggered, and the product is sorted out and rejected by the PLC control system. If the product is deemed qualified, it proceeds to the next stage.
The inspection content of the bottle inspection machine is closely related to the product. Depending on the scope of inspection, it can detect a wide variety of issues. For bottle entry inspection, it can detect body stains, improper sealing, or insufficient vacuum. It can also detect whether the bottle cap is properly sealed without rubber or plastic caps. The detection range for foreign matter inside the bottle is even broader, including glass fragments, fibers, hair, color blocks, and other insoluble substances, as well as fill volume and stationary foreign matter.
The visual inspection of the bottle inspection machine is carried out through a combination of multiple detection methods, effectively identifying foreign matter and abnormal sealing. It removes defective products. Of course, different manufacturers and products have varying requirements. Manufacturers of bottle inspection machines can usually customize the inspection functions of the machine to meet the specific needs of their customers.